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Replaced all the fans (minus the one wedged up by the DVD (did blow it out though) with the ones from my old 2.3 that seemed quieter. I also moved the box to another part of the office. With everything done, it seems a bit quieter, and it doesn't spin up as much. But it is still annoying, would love to find a way to silence the box...

Thanks also for the instructions on how to run ASD from USB from another thread, it worked perfectly!